CALYPSO——The total program for standard geometries and more
 
Ø    Many tasks – one tool
CALYPSO is designed for manual and CNC measurements, online and offline programming. CALYPSO is multisensor capable and supports all current sensors and measuring capabilities from Carl Zeiss. Via the I++ DME interface, CALYPSO allows you to control non-ZEISS measuring systems such as 3D measuring machines, articulated arm measuring machines, laser trackers and computer tomographs.
 
Ø    Collision-free – automatically
As soon as you define a part feature and the associated tolerances with a few clicks of the mouse, CALYPSO automatically generates an appropriate measuring strategy that can be modified and applied to other features at any time. CALYPSO quickly moves the stylus around the workpiece without collisions and approaches the part features correctly – you are free to deal with other tasks.
 
Ø    Dynamic mini-plan
CALYPSO’s hierarchical design and feature-oriented programming give you the flexibility to focus your measurement planning on the production process. For example, you can interrupt measuring runs to quickly measure another part. The interrupted measurement can be easily continued afterwards. More intelligent scanning with VAST Navigator CALYPSO supports VAST Navigator – the fifth generation of scanning from Carl Zeiss. Without unnecessary interruptions and with optimal approach and travel paths, VAST Navigator allows you to measure smoothly in one run. A tangential approach is standard. Fully integrated intelligence enables CALYPSO to determine the maximum scanning speed depending on the required accuracy.
 
Optional interfaces: IGES 2D/3D, VDA 2D/3D, STEP 3D, DXF 2D, PMI, and FTA can be directly processed.
Optional direct interfaces: ParaSolid, CATIA V4, CATIA V5, ProEngineer, UniGraphics, Inventor, Solid Works
 
CALYPSO options——Extension: Tools for Special Jobs
 
Ø    CALYPSO curve
Measure and calculate 2D and 3D curves. Inspection features: curve slope, cam throw, curve length, curve form, surface area, etc. Fields of application: crankshafts, cam shafts, turbine blades, powertrains.
 
Ø    CALYPSO freeform surfaces
Measurement of freeform surfaces. Deviations from plan are marked in color. Typical fields of application include medical technology, moldmaking and engine construction in which freeform surfaces have to be inspected along with standard geometries.
 
Ø    CALYPSO preset
Preset erosion electrodes and processing tools. Users are graphically guided through the manual measuring run. The most commonly used measurement plans are saved. CNC extensions are available for square and round basic geometries.
 
Ø    CALYPSO PCM
Menu-guided control of parameter-supported measuring runs. Workpiece variations can be efficiently measured using a measurement plan parameterized with CALYPSO PCM.
 
Ø    myCALYPSO
myCALYPSO turns your measuring machine into a flexible gage. Standard measuring tasks, such as the measurement of the interior diameter or height, are saved as macros and can be loaded with a few clicks of the mouse.
 
Ø    CALYPSO simulation
Virtual collision observation. The part, clamping equipment, stylus, probe, base plate, rotary table, measuring range, or the entire measuring machine, are simulated in the CAD window. In conjunction with CALYPSO planner, measuring runs can be generated and simulated remotely.
 
Ø    CALYPSO/qs-STAT export
Export measuring results in the Q-DAS format for analysis in the qs-STAT statistics program. CALYPSO qs-STAT export converts the CALYPSO result files from a CNC measuring run into Q-DAS description and value files. With qs-STAT, you can then statistically evaluate production processes, for example.
 
Ø    CALYPSO planner
The offline version of CALYPSO. Use CALYPSO planner to write measuring programs offline. Your measuring machine is not blocked by CALYPSO planner and can continue being used for additional measurements. CALYPSO planner saves the finished measuring program. Furthermore, it can be loaded and run at any time with CALYPSO. In conjunction with CALYPSO simulation, measuring runs can be generated and simulated remotely.
 
Ø    FACS automation
FACS (Flexible Automation and Control System) is used to integrate the measurement cells into CIM automation environments. FACS establishes the connection between the measuring cell and the process control computer. This allows you to initiate measuring runs from a customer-specific user interface.

VAST XXT——Scanning done differently


Ø    VAST XXT——Scanning done differently
There are a large number of measuring applications that can benefit from the flexibility of an articulating probe holder combined with scanning capability. VAST XXT is ideal for such tasks.
Compared to touch-trigger sensors, VAST XXT increases the operational safety and accuracy of the measurements. It also adds scanning functionality, thus providing information on the form of the features.
The compact design of lightweight scanning sensors on the articulating probe holder requires different sensor modules. With only three modules, VAST XXT covers the typical stylus length ranges for this sensor design. This sensor accommodates lateral styli up to 65 millimeters. It is also suitable for fixed installation.

The Precision of a High-end Swiss Watch
——IWC Schaffhausen relies on quality inspection with Carl Zeiss
 
Tiny gears seamlessly interlock, effortlessly driving the inner workings of the clock. The tiniest of details and strict rules are responsible for the precise measurement of time. The demands of watch manufacturer IWC are particularly high. Measuring technology from Carl Zeiss ensures the reliable and efficient quality assurance of the coveted high-end Swiss watches from Schaffhausen.
 
The challenge: maximum accuracy
IWC is driven by a desire to create innovative watches that unite technology and engineering with an exclusive design. From time to time, the watchmakers work on a single masterpiece for several weeks.
However, for a watch to show the exact time all the time, every one of the tiny parts must be perfectly matched to each other. Excellent quality management is therefore an absolute must. Many of the measurements have tolerances of just 2 micrometers (a single hair is 50 times as thick!).
Until four years ago, IWC relied on manual measurements in quality management. Four years ago, IWC introduced a new process to enable it to make differentiated statements about the quality with minimal work – with Carl Zeiss Industrial Metrology at its side: "IWC Schaffhausen is a growing international company that combines precision, technology, perfection and uniqueness into its products. Over the course of our expansion, we therefore decided to rely on a partner in quality assurance that also lives these values," states Thomas Bregel, Associate Director of Quality at IWC, explaining the partnership with Carl Zeiss.
 
The solution: coordinate measuring machines and central data management
Multiple coordinate measuring machines, one software to program measuring jobs and a centralized data management system are now the backbone of the quality inspection system at IWC.
Four O-INSPECT multisensor measuring machines in the measuring labs are used to inspect the position and form features of the watch parts. At the push of a button, a stylus extends and scans the part. An integrated camera checks the curves and contours. IWC also owns two DuraMax coordinate measuring machines. Because of their small footprint and insensitivity to temperature fluctuations, these systems can be used directly on the shopfloor.
 
The benefit: precise measuring results
A coordinate measuring machine completes complex 3D measurements in just a few minutes. Networking the machines via the web-based PiWeb quality documentation system enables IWC employees to flexibly measure every part on every machine. PiWeb merges all results in a central data pool.
"With the new coordinate measuring machines, we are achieving maximum measuring accuracy," adds Bregel. "The new measuring concept has enabled IWC to increase its efficiency in quality assurance."